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STANDARD ALUMINUM PATIO COVERS
General Installation Information
for Aluminum Awnings
Upon delivery you will receive a
detailed set of instructions. After you have reviewed these
instructions if you have any questions, please give us a call.
This heavy-duty product will give you years of service with very little
to no maintenance. Your awning kit comes complete with everything you
will need to install it. Sometimes the instructions drawings are
slightly different than you received. If there is any doubt as to
application please call so you can install your unit easily. Please
remember to use the recommended safety practices when using power
equipment, hand tools, and ladders/scaffolding while installing your
new awning, lattice, carport or patio cover. Please check your
shipment for any damage upon arrival and completeness (count the # of
boxes, and compare to the "bill of lading") and notify the
driver should there be a problem. Make a note of any problem on
the "bill of lading" when signing for the materials.
Also, let us know so we can quickly remedy any problem. This is not
normally a problem, but if one should occur, noting it when signing
for your shipment protects you and us.
The following information is for general use. You will receive a
detailed set of instructions with your order.
Tools for Ease of
Installation :
1. Electric drill with screwdriver
bits and a 1/4" (Magnetic) hex bit.
2. 3/8" and/ or 1/2" Drill bit.
3. Hack saw or electric jig saw with a fine toothed blade for metal.
4. Caulking gun.
5. Measuring tape.
6. Screwdriver.
7. Hammer.
8. Metal snips.
9. Socket (Magnetic Tip) and shank.
10. Crescent wrench.
11. Level.
12. Carpenter's square.
13. 2 Ladders.
14. Heavy duty pencil.
15. 1/4" Masonry bit.
NOTE: IT IS IMPORTANT THAT YOU KNOW YOUR LOCAL
BUILDING CODE REQUIREMENTS FOR MOBILE HOME,
RESIDENTIAL, COMMERCIAL, AND INDUSTRIAL APPLICATIONS
AND YOU HAVE ACQUIRED THE PERMITS (IF NEEDED) IN
YOUR LOCAL AREA.
Parts List:
(Part # 1) Rollformed "C" channel. ( Sometimes you will see
an Extruded " J " hanger with
an awning rail in your instructions. This is used for special
applications only)
(Part # 2) Extruded Gutter fascia.
(See Parts B & C )
(Part # 2a) Extruded gutter splice. (automatically sent with your
order if needed.)
(Part # 3) Extruded left side fascia.
(Part # 4) Extruded right side fascia
(Part # 5) 2 (generally) "blue" foam gutter end blocks.
(Part # 6) 2 brackets for each post with slotted head bolts, fender
washers, 3" Hex bolts & appropriate sized nuts.
(Part # 7) Posts 3"
sq.
or cloverleaf aluminum posts (See # 11, 14 & 15)
(Standard length is 8'. If you need longer posts, they are available
for
a minimal extra charge)
(Part # 8) 12" "W" Rollformed Aluminum Awning
panels. (
See Part A )
(Part # 9) Aluminum flashing.
(Part # 10) Downspout drop elbow
(Part # 11) Downspout (10' lengths)
(Part # 12) Downspout diversion elbow
(Part # 13) Color trim strip.
(Part # 14) 2 extruded corner caps.
Your kit also automatically includes: 1/4" Self-tapping hex head
screws for use on extruded pieces, 1/4" Sheetmetal screws for
rollformed pieces, 3" long screws for mounting wall hangar,
Caulking, 1-1/8" Fender washers with 3/8" holes, 2 Concrete
anchors for each post with 1/4" holes, (optional use), and Awning
pan clips (optional use). (click for larger view) (Part #
1) Wall Hangar: Select the spot where the rollformed wall hangar
will mount to the wall. Draw a level horizontal line on the wall for
positioning the rollformed "C" channel (wall hangar). To
determine the height of the wall hangar, allow a 1/4" to
1/2" slope from the wall to the Front fascia gutter.
"Preset" the hangar in place with a couple of nails if
possible to hold it in alignment. Place a 3" long screw
approximately every foot. If required for exceptionally long awnings,
the wall hangar must be "spliced" simply by snipping two
3/4" deep slices on one piece of the hangar where it will overlap
the first piece of hangar. The "snips" should be made at the
90 degree turns on the hangar. After mounting the wall hangar, caulk
it on the top where the wall meets the hangar. (Part # 2) Front
Fascia Gutter: If required for exceptionally long awnings, the
front fascia gutter must be "spliced" by utilizing the
splice/ splices (Part # 2a) contained in your kit. Keeping the front
fascia gutter reasonably level, line up the 2 or more front fascia
gutter pieces on the ground and slide the splice in place to check for
fit and alignment. Temporarily remove splice and caulk it generously
and then replace it in the gutter. Screw this splice in place with 12
self-tapping screws. 8 of the screws should be placed in the trim
recess provided on the "face" of the gutter and 4 of them
should be used on the other side as shown below. Front Fascia
Gutter and Side Fascia Assembly: (For installation purposes, we
will label the left and right side of the patio cover, awning, or
carport as if you were to stand away from the structure and look at
it. In this view, the patio cover, awning, or carport would be between
you and the structure to which it is attached.) With Gutter
(Part # 2) set on ground, using self-tapping screws, attach both the
left side fascia (Part # 3) and the right side fascia (Part # 4)to
either end of the fascia gutter. The side fascias are designed to be
"pressed" into place and then screwed to the gutter. Do not
install the end caps yet. Apply a generous amount of caulking to the
small blue foam blocks (Part # 5) and "press" them squarely
into place in the corners of the gutter where the side and front
fascias intersect. Lay out the posts near the ground anchors where
they will be installed. At this time it is a very good idea to place a
mark at every 1-foot interval (beginning at either end) along the very
top of the front fascia gutter. You will use these marks to align the
awning pans and thereby prevent the installation of a "fan"
shaped product. Starting each time from the same end of the awning,
Place an identical set of marks on the under side of the wall hangar
and the the gutter for easy visibility. With the help of one or more
assistants (depending on the size of your awning) hoist the perimeter
(both the front and 2 side fascias) into place and support it
temporarily with ladders or wooden braces. Attach both of the
side fascias to the wall hangar using self-tapping screws. (Part
# 6) Post Brackets, Bolts, and Posts (Part # 7): Determine where
you would like your posts to be located on the front gutter assembly.
Give us a call and we'll discuss the easiest method to use for your
situation. Next, drill two 3/8" holes in the bottom of the gutter
to mount the post brackets to the gutter using the slotted head bolts
and placing a well caulked fender washer in the interior of the gutter
for each hole. Secure the bracket to the gutter with the nuts. Place
the gutter in position on the ground to be used as a template for the
location of the posts. BE SURE TO TAKE INTO CONSIDERATION THE
DISTANCE AWAY FROM THE WALL HANGER AND THE SLOPE OF THE AWNING.
You might want to elevate the end nearest the structure to allow for
the slope calculation. This can be done at ground level using the wall
your hangar is attached to as a starting point or by using a plumb
from the hangar to the ground if the hangar is attached to an eave.
After locating the position of the bottom of the posts, mark the spot
and either fasten the post bracket to concrete with the anchors
provided, the deck with bolts, or dig appropriate size holes for the
use of "deadmen". (Deadmen are not provided in the normal
kits, but are available at a reasonable cost. If you are going
to need them, please let us know at the time of ordering).
Set the posts and check the gutter for levelness. In most cases, one
or more posts must be cut to achieve a level gutter assembly.
Remember it's real easy to cut the posts down in size, but VERY
difficult to make them longer !! In cases of longer awnings
where there are 2 or more downspout assemblies, the center of the
awning can be slightly elevated in order to facilitate proper
drainage to all the downspouts. When you are satisfied with the
horizontal levelness of the front gutter, secure the posts with the
nuts and bolts provided. Remember that the self tapping screws are
used for the extruded front and side fascia pieces and to attach the
pans to them, whereas the sheet metal screws are used to attach
rollformed material to rollformed material such as the awning pans to
the wall hangar. "Square" up the awning perimeter by
temporarily installing an awning pan about every 6 to 10 feet. !
This is IMPORTANT ! (Part # 8) Awning Pan Installation:
The pans should be placed as squarely and as deep as possible into the
wall hangar channel. Also the other end of the pan should rest
approximately 1/4" past the interior lip of the gutter assembly.
This 1/4" overhang facilitates proper drainage into the gutter
and allows for cleaning of the gutter. With the perimeter installed
and squared up, start installing the awning pans on the left side of
the awning (left is determined by facing the structure to which the
awning is being attached) The edge of the very first and the very last
pan ride in the upper slot of the extruded side fascias. You may need
to "squeeze" the pans slightly as you go in order to stay on
the marks you have placed on the wall hangar and the gutter. The pans
are designed to interlock by "rolling" the edge of each
consecutive pan into the lock of previously installed pan. Screw down
each pan as you go and pay attention to your spacing marks as you
progress. Continue installing panels and reuse your
"temporary" stabilizing panels as you go. Occasionally check
both corners for squareness. If a correction needs to be made, do it
immediately, as the awning becomes stronger with each screw that is
applied! When all awning pans are securely fastened in place, screw
both the far left and the far right pans to the extruded side fascias
using self-tapping screws. (Part # 9) Flashing: Depending
on you situation, you may want to caulk your flashing installation
both before and after you install the flashing. Install the flashing
to the structure by tucking it under the existing roofing material or
edge metals if possible and screwing it to the awning ONLY ON THE VERY
TOP OF THE INTERLOCKS of the awning pans. This will provide a screw
every TWO feet on the top of the awning. Caulk where necessary. Apply
caulking over all exposed screw heads on the top of the awning. If you
are installing your unit directly underneath an overhang projecting
12" or more from the structure and the unit will be installed
within 5 inches of the underside height of the overhang, the flashing
is not normally needed. Ask us if you have any questions.
Downspout kits: The downspout kit includes a drop elbow (Part #
10), a 10' section of downspout (Part # 11), and an elbow (Part #
12).
With a level, determine which way the water will run in the gutter. At
the lowest location on your awning gutter, place the drop elbow on the
underside of the gutter (as close to a post as possible) and hold the
assembly in place while you mark the underside of the gutter for the
installation of the drop elbow. Trace the interior hole and screw
holes of the drop elbow. Using a hole cutter or a series of drill bit
holes, create a drain for the gutter into the center of the flange.
Caulk the flange and using self-tapping screws, install the drop elbow
on to the gutter. Install the downspout with 2 sheetmetal screws onto
the drop elbow. The elbow should slide inside the downspout. Attach
the strap and bottom elbow with sheetmetal screws. (Part # 13)
Color Trim Strips: Attaching the color trim strip is an easy
procedure but it requires a little patience to avoid putting unsightly
dents in the material. You may want to start this procedure in an area
that receives little visual exposure as for some of us; it takes a
little practice to get the hang of it. The trim is installed from a
roll and is "pressed" into place. Place the roll on the top
of the awning and unroll about 6 to 8 feet at a time. Place the bottom
edge of the trim into one of the two channels on the exterior of the
fascias and starting at the end, "run" your fingernail or
some other "non-marring" instrument along the top edge while
"snapping the trim coil into place. Cut the end to fit and repeat
the step for all trim pieces. Corner Pieces: (Part # 14)
The corner pieces are installed by pre-drilling them at about a
1" offset (see the diagram) and using self-tapping screws to
penetrate the perimeter extrusions and the end caps. That's all
there is to it ! Warranty: The finish on your new awning
is protected by a 10 Year Limited Warranty against chipping, flaking
or peeling. To keep it fresh looking, give it a rinse with a garden
hose every year or so. About every 2 years, you might consider washing
it with a mild liquid dishwashing soap and a soft cloth. |
| COMMON
TERMS & USES FOR OUR PRODUCTS |
Standard Aluminum
Patio Covers |
aluminum patio cover, patio
covers, patio awnings, aluminum awnings, metal patio cover,
porch cover, patio roof, roofing, covered area, aluminum
shade protection |
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