

|
ALUMAWOOD PATIO COVERS
|
Patio Cover General
Installation Instructions
Congratulations
on
your
purchase
of
a
quality Alumawood Awning by Awnings Patio Covers .com.
The
following
is
only
for
general
installation
information.
Upon
purchase
you
will
receive
a
detailed
set
of instructions for your Patio Cover.
After
you
have
received
these
instructions
if
you
have
any
questions,
please
give
us
a
call.
This
heavy-duty
product
will
give
you
years
of
service
with
little
or
no
maintenance.
Your
awning
kit
comes
complete
with
everything
you
will
need
to
install
it.
Please
remember
to
use
recommended
safety
practices
when
using
power
equipment,
hand
tools, ladders, and scaffolding
while
installing
your
new deck awning.
Please
check
your
shipment
for
any
damage
upon
arrival
and
completeness
(count
the
#
of
boxes,
and
compare
to
the
"bill
of
lading")
and
notify
the
driver
should
there
be
a
problem.
Make
a
note
of
any
problem
on
the
"bill
of
lading"
when
signing
for
the
materials.
Also,
let
us
know
so
we
can
quickly
remedy
any
problem.
This
is
not
normally
a
problem,
but
if
one
should
occur,
noting
it
when
signing
for
your
shipment
protects
you
and
us.
Tools
Required:
1.
Electric
drill
with
screwdriver
bits
and
a
1/4"
(Magnetic)
hex
bit.
2.
3/8"
Drill
bit.
3.
Hack
saw
or
electric
jig
saw
with
a
fine
toothed
blade
for
metal.
4.
Caulking
gun.
5.
Measuring
tape.
6.
Screwdriver.
7.
Hammer.
8.
Metal
snips.
9.
Socket
(Magnetic
Tip)
and
shank.
10.
Crescent
wrench.
11.
Level.
12.
Carpenter's
square.
13.
2
Ladders.
14.
Heavy
duty
pencil.
15.
1/4"
Masonry
bit.
NOTE:
IT
IS
IMPORTANT
THAT
YOU
KNOW
YOUR
LOCAL
BUILDING
CODE
REQUIREMENTS
FOR
MOBILE
HOME,
RESIDENTIAL,
COMMERCIAL,
AND
INDUSTRIAL
APPLICATIONS
AND
YOU
HAVE
ACQUIRED
THE
PERMITS
(IF
NEEDED)
IN
YOUR
LOCAL
AREA.
Parts
List:
(Part
#
1)
Rollformed
"C"
channel.
(Part
#
2) Rollform
Gutter fascia (regular application)
(Part
#
2a)
Extruded
gutter
splice.
(automatically
sent
with
your
order
if
needed.)
(Part
#
3) N/A
(Part
#
4) N/A
(Part
#
5)
2
"blue"
foam
gutter
end
blocks.
(Part
#
6)
2
brackets
for
each
post
with
slotted
head
bolts,
fender
washers,
3"
Hex bolts &
appropriate
sized
nuts.
(Part
#
7)
Appropriate
number
of
3"
square
aluminum
posts. (Standard
length
is
8'.
If
you
need
longer
posts,
they
are
available
for
a
minimal
extra
charge)
(Part
#
8)
12"
"W"
Rollformed
Aluminum
Awning
panels.
(Pans)
(Part
#
9)
Aluminum
flashing.
(Part
#
10)
Downspout
drop
elbow
(Part
#
11)
Downspout
(10'
lengths)
(Part
#
12)
Downspout
diversion
elbow
(Part
#
13)
Color
trim
strip.
(Part
#
14)
2 corner
caps. (optional)
Your
kit
also
automatically
includes:
1/4"
Self-tapping
hex
head
screws
for
use
on
extruded
pieces,
1/4"
Sheetmetal
screws
for
rollformed
pieces,
3"
long
screws
for
mounting
wall
hangar,
Caulking,
1-1/8"
Fender
washers
with
3/8"
holes,
2
Concrete
anchors
for
each
post
with
1/4"
holes,
(optional
use),
and
Awning
pan
clips
(optional
use).
(Part
#
1)
Wall
Hangar:
Select
the
spot
where
the
rollformed
wall
hangar
will
mount
to
the
wall.
Draw
a
level
horizontal
line
on
the
wall
for
positioning
the
rollformed
"C"
channel
(wall
hangar).
To
determine
the
height
of
the
wall
hangar,
allow
a
1/4"
to
1/2"
slope
from
the
wall
to
the
Front
facia
gutter.
"Preset"
the
hangar
in
place
with
a
couple
of
nails
if
possible
to
hold
it
in
alignment.
Place
a
3"
long
screw
approximately
every
foot.
If
required
for
exceptionally
long
awnings,
the
wall
hangar
must
be
"spliced"
simply
by
snipping
two
3/4"
deep
slices
on
one
piece
of
the
hangar
where
it
will
overlap
the
first
piece
of
hangar.
The
"snips"
should
be
made
at
the
90
degree
turns
on
the
hangar.
After
mounting
the
wall
hangar,
caulk
it
on
the
top
where
the
wall
meets
the
hangar.
(Part
#
2)
Front
Fascia
Gutter:
If
required
for
exceptionally
long
awnings,
the
front
facia
gutter
must
be
"spliced"
by
utilizing
the
splice(s)
(Part
#
2a)
contained
in
your
kit.
Keeping
the
front
facia
gutter
reasonably
level,
line
up
the
2
or
more
front
facia
gutter
pieces
on
the
ground
and
slide
the
splice
in
place
to
check
for
fit
and
alignment.
Temporarily
remove
splice
and
caulk
it
generously
and
then
replace
it
in
the
gutter.
Screw
this
splice
in
place
with
12
self-tapping
screws.
8
of
the
screws
should
be
placed
in
the
trim
recess
provided
on
the
"face"
of
the
gutter
and
4
of
them
should
be
used
on
the
other
side
as
shown
below.
Front
Fascia
Gutter
and
Side
Fascia
Assembly:
(For
installation
purposes,
we
will
label
the
left
and
right
side
of
the
patio
cover,
awning,
or
carport
as
if
you
were
to
stand
away
from
the
structure
and
look
at
it.
In
this
view,
the
patio
cover,
awning,
or
carport
would
be
between
you
and
the
structure
to
which
it
is
attached.)
With
Gutter
(Part
#
2)
set
on
ground,
using
self-tapping
screws,
attach
both
the
left
side
facia
(Part
#
3)
and
the
right
side
fascia
(Part
#
4)
to
either
end
of
the
facia
gutter.
The
side
fascias
are
designed
to
be
"pressed"
into
place
and
then
screwed
to
the
gutter.
Do
not
install
the
end
caps
yet.
Apply
a
generous
amount
of
caulking
to
the
small
blue
foam
blocks
(Part
#
5)
and
"press"
them
squarely
into
place
in
the
corners
of
the
gutter
where
the
side
and
front
facias
intersect.
Lay
out
the
posts
near
the
ground
anchors
where
they
will
be
installed.
At
this
time
it
is
a
very
good
idea
to
place
a
mark
at
every
1-foot
interval
(beginning
at
either
end)
along
the
very
top
of
the
front
facia
gutter.
You
will
use
these
marks
to
align
the
awning
pans
and
thereby
prevent
the
installation
of
a
"fan"
shaped
product.
Starting
each
time
from
the
same
end
of
the
awning,
Place
an
identical
set
of
marks
on
the
under
side
of
the
wall
hangar
and
the
the
gutter
for
easy
visibility.
With
the
help
of
one
or
more
assistants
(depending
on
the
size
of
your
awning)
hoist
the
perimeter
(both
the
front
and
2
side
facias)
into
place
and
support
it
temporarily
with
ladders
or
wooden
braces.
Attach
both
of
the
side
facias
to
the
wall
hangar
using
self-tapping
screws.
(Part
#
6)
Post
Brackets,Bolts,
and
Posts
(Part
#
7):
Determine
where
you
would
like
your
posts
to
be
located
on
the
front
gutter
assembly.
Give
us
a
call
and
we'll
discuss
the
easiest
method
to
use
for
your
situation.
Next,
drill
two
3/8"
holes
in
the
bottom
of
the
gutter
to
mount
the
post
brackets
to
the
gutter
using
the
slotted
head
bolts
and
placing
a
well
caulked
fender
washer
in
the
interior
of
the
gutter
for
each
hole.
Secure
the
bracket
to
the
gutter
with
the
nuts.
Place
the
gutter
in
position
on
the
ground
to
be
used
as
a
template
for
the
location
of
the
posts.
BE
SURE
TO
TAKE
INTO
CONSIDERATION
THE
DISTANCE
AWAY
FROM
THE
WALL
HANGER
AND
THE
SLOPE
OF
THE
AWNING.
You
might
want
to
elevate
the
end
nearest
the
structure
to
allow
for
the
slope
calculation.
This
can
be
done
at
ground
level
using
the
wall
your
hangar
is
attached
to
as
a
starting
point
or
by
using
a
plumb
from
the
hangar
to
the
ground
if
the
hangar
is
attached
to
an
eave.
After
locating
the
position
of
the
bottom
of
the
posts,
mark
the
spot
and
either
fasten
the
post
bracket
to
concrete
with
the
anchors
provided,
the
deck
with
bolts,
or
dig
appropriate
size
holes
for
the
use
of
"deadmen".
(Deadmen
are
not
provided
in
the
normal
kits,
but
are
available
at
a
reasonable
cost.
If
you
are
going
to
need
them,
please
let
us
know
at
the
time
of
ordering).
Set
the
posts
and
check
the
gutter
for
levelness.
In
most
cases,
one
or
more
posts
must
be
cut
to
achieve
a
level
gutter
assembly.
Remember
it's
real
easy
to
cut
the
posts
down
in
size,
but
VERY
difficult
to
make
them
longer
!!
In
cases
of
longer
awnings
where
there
are
2
or
more
downspout
assemblies,
the
center
of
the
awning
can
be
slightly
elevated
in
order
to
facilitate
proper
drainage
to
all
the
downspouts.
When
you
are
satisfied
with
the
horizontal
levelness
of
the
front
gutter,
secure
the
posts
with
the
nuts
and
bolts
provided.
Remember
that
the
self
tapping
screws
are
used
for
the
extruded
front
and
side
facia
pieces
and
to
attach
the
pans
to
them,
whereas
the
sheet
metal
screws
are
used
to
attach
rollformed
material
to
rollformed
material
such
as
the
awning
pans
to
the
wall
hangar.
"Square"
up
the
awning
perimeter
by
temporarily
installing
an
awning
pan
about
every
6
to
10
feet.
!
This
is
IMPORTANT
!
(Part
#
8)
Awning
Pan
Installation:
The
pans
should
be
placed
as
squarely
and
as
deep
as
possible
into
the
wall
hangar
channel.
Also
the
other
end
of
the
pan
should
rest
approximately
1/4"
past
the
interior
lip
of
the
gutter
assembly.
This
1/4"
overhang
facilitates
proper
drainage
into
the
gutter
and
allows
for
cleaning
of
the
gutter.
With
the
perimeter
installed
and
squared
up,
start
installing
the
awning
pans
on
the
left
side
of
the
awning
(left
is
determined
by
facing
the
structure
to
which
the
awning
is
being
attached)
The
edge
of
the
very
first
and
the
very
last
pan
ride
in
the
upper
slot
of
the
extruded
side
facias.
You
may
need
to
"squeeze"
the
pans
slightly
as
you
go
in
order
to
stay
on
the
marks
you
have
placed
on
the
wall
hangar
and
the
gutter.
The
pans
are
designed
to
interlock
by
"rolling"
the
edge
of
each
consecutive
pan
into
the
lock
of
previously
installed
pan.
Screw
down
each
pan
as
you
go
and
pay
attention
to
your
spacing
marks
as
you
progress.
Continue
installing
panels
and
reuse
your
"temporary"
stabilizing
panels
as
you
go.
Occasionally
check
both
corners
for
squareness.
If
a
correction
needs
to
be
made,
do
it
immediately,
as
the
awning
becomes
stronger
with
each
screw
that
is
applied!
When
all
awning
pans
are
securely
fastened
in
place,
screw
both
the
far
left
and
the
far
right
pans
to
the
extruded
side
facias
using
self-tapping
screws.
(Part
#
9)
Flashing:
Depending
on
you
situation,
you
may
want
to
caulk
your
flashing
installation
both
before
and
after
you
install
the
flashing.
Install
the
flashing
to
the
structure
by
tucking
it
under
the
existing
roofing
material
or
edge
metals
if
possible
and
screwing
it
to
the
awning
ONLY
ON
THE
VERY
TOP
OF
THE
INTERLOCKS
of
the
awning
pans.
This
will
provide
a
screw
every
TWO
feet
on
the
top
of
the
awning.
Caulk
where
necessary.
Apply
caulking
over
all
exposed
screw
heads
on
the
top
of
the
awning.
If
you
are
installing
your
unit
directly
underneath
an
overhang
projecting
12"
or
more
from
the
structure
and
the
unit
will
be
installed
within
5
inches
of
the
underside
height
of
the
overhang,
the
flashing
is
not
normally
needed.
Ask
us
if
you
have
any
questions.
Downspout
kits:
The
downspout
kit
includes
a
drop
elbow
(Part
#
10),
a
10'
section
of
downspout
(Part
#
11),
and
an
elbow
(Part
#
12).
With
a
level,
determine
which
way
the
water
will
run
in
the
gutter.
At
the
lowest
location
on
your
awning
gutter,
place
the
drop
elbow
on
the
underside
of
the
gutter
(as
close
to
a
post
as
possible)
and
hold
the
assembly
in
place
while
you
mark
the
underside
of
the
gutter
for
the
installation
of
the
drop
elbow.
Trace
the
interior
hole
and
screw
holes
of
the
drop
elbow.
Using
a
hole
cutter
or
a
series
of
drill
bit
holes,
create
a
drain
for
the
gutter
into
the
center
of
the
flange.
Caulk
the
flange
and
using
self-tapping
screws,
install
the
drop
elbow
on
to
the
gutter.
Install
the
downspout
with
2
Sheetmetal
screws
onto
the
drop
elbow.
The
elbow
should
slide
inside
the
downspout.
Attach
the
strap
and
bottom
elbow
with
Sheetmetal
screws.
(Part
#
13)
Color
Trim
Strips:
Attaching
the
color
trim
strip
is
an
easy
procedure
but
it
requires
a
little
patience
to
avoid
putting
unsightly
dents
in
the
material.
You
may
want
to
start
this
procedure
in
an
area
that
receives
little
visual
exposure
as
for
some
of
us;
it
takes
a
little
practice
to
get
the
hang
of
it.
The
trim
is
installed
from
a
roll
and
is
"pressed"
into
place.
Place
the
roll
on
the
top
of
the
awning
and
unroll
about
6
to
8
feet
at
a
time.
Place
the
bottom
edge
of
the
trim
into
one
of
the
two
channels
on
the
exterior
of
the
facias
and
starting
at
the
end,
"run"
your
fingernail
or
some
other
"non-marring"
instrument
along
the
top
edge
while
"snapping
the
trim
coil
into
place.
Cut
the
end
to
fit
and
repeat
the
step
for
all
trim
pieces.
Corner
Pieces:
(Part
#
14)
The
corner
pieces
are
installed
by
pre-drilling
them
at
about
a
1"
offset
(see
the
diagram)
and
using
self-tapping
screws
to
penetrate
the
perimeter
extrusions
and
the
end
caps.
That's
all
there
is
to
it
!
Warranty:
The
finish
on
your
new
awning
is
protected
by
a
10
Year
Limited
Warranty
against
chipping,
flaking
or
peeling.
To
keep
it
fresh
looking,
give
it
a
rinse
with
a
garden
hose
every
year
or
so.
About
every
2
years,
you
might
consider
washing
it
with
a
mild
liquid
dishwashing
soap
and
a
soft
cloth.
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